Chevrolet Cobalt Service & Repair Manual: Front Side Door

Removal

1. Disable Supplemental Inflatable Restraint (SIR) system.
2. Disconnect battery ground.
3. Remove panels and components, as required.
4. Remove front side door check link bolt (2), Fig. 1.
5. Support door before removing hinge bolts (1) & (3).
6. Disconnect electrical connector, if equipped.
7. With aid of an assistant, remove door.

Installation

1. Transfer components from factory door to service door.
2. With aid of an assistant, support door and carefully position to vehicle and align hinges to hinge pillar.
3. Install front side door hinge upper bolts (1) and lower hinge bolts (3), Fig. 1.
4. Torque bolt to 26 ft. lbs.
5. Connect electrical connector.
6. Install front side door check link bolt.
7. Torque bolt to 15 ft. lbs.
8. Install panels and components.
9. Enable Supplemental Inflatable Restraint (SIR) system.
10. Connect battery ground cable.

Fig. 1 Front side door

    Front Fender Liner
    Removal 1. Lift and support vehicle. 2. Remove tire and wheel assembly. 3. Remove front wheelhouse liner retainer ...

    Front Side Door Latch
    Removal 1. Remove panels and components. 2. Remove front side door latch screws (1), Fig. 1. 3. Remove fron ...

    See also:

    Chevrolet Cobalt Owners Manual. Driving for Better Fuel Economy
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    Chevrolet Cobalt Owners Manual

    Chevrolet Cobalt Service Manual


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