Chevrolet Cobalt Service & Repair Manual: Front Side Door


1. Disable Supplemental Inflatable Restraint (SIR) system.
2. Disconnect battery ground.
3. Remove panels and components, as required.
4. Remove front side door check link bolt (2), Fig. 1.
5. Support door before removing hinge bolts (1) & (3).
6. Disconnect electrical connector, if equipped.
7. With aid of an assistant, remove door.


1. Transfer components from factory door to service door.
2. With aid of an assistant, support door and carefully position to vehicle and align hinges to hinge pillar.
3. Install front side door hinge upper bolts (1) and lower hinge bolts (3), Fig. 1.
4. Torque bolt to 26 ft. lbs.
5. Connect electrical connector.
6. Install front side door check link bolt.
7. Torque bolt to 15 ft. lbs.
8. Install panels and components.
9. Enable Supplemental Inflatable Restraint (SIR) system.
10. Connect battery ground cable.

Fig. 1 Front side door

    Front Fender Liner
    Removal 1. Lift and support vehicle. 2. Remove tire and wheel assembly. 3. Remove front wheelhouse liner retainer ...

    Front Side Door Latch
    Removal 1. Remove panels and components. 2. Remove front side door latch screws (1), Fig. 1. 3. Remove fron ...

    See also:

    Chevrolet Cobalt Service & Repair Manual. Air Bag System Disarming & Arming
    Disarming The Sensing and Diagnostic Module (SDM) can maintain enough voltage to cause air bag deployment for up to 10 minutes after the ignition is turned off and the battery is disconnected. Servicing the Supplemental air bag (SIR) system during this period may result in ac ...

    Chevrolet Cobalt Owners Manual

    Chevrolet Cobalt Service Manual

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