Chevrolet Cobalt Service & Repair Manual: Brake Line R&R

Front

1. Raise and support the vehicle.
2. Remove the tire and wheel assembly.
3. Disconnect the front brake pipe fitting (1) and cap the brake pipe fitting to prevent brake fluid loss and contamination, Fig. 1.
4. Remove the front brake hose bracket bolt (1), Fig. 2.
5. Remove the brake hose fitting bolt (1), Fig. 3.
6. Remove the brake hose fitting gaskets (2) from the brake hose (3) and discard the brake hose fitting gaskets.
7. Remove the brake hose.
8. Reverse procedure to install, noting the following:
  a. Torque brake hose fitting bolt to 30 ft. lbs.
  b. Torque brake hose bracket bolt to 18 ft. lbs.
  c. Torque front brake pipe fitting to 14 ft. lbs.

Rear

1. Raise and support the vehicle.
2. Remove the tire and wheel assembly.
3. Clean all dirt and foreign material from the brake hose ends and brake pipe fitting.
4. Using a backup wrench on the hose fitting (2), disconnect the brake pipe fitting (1) from the brake hose. Cap or plug the brake pipe fitting end and the brake hose end to prevent fluid loss and contamination, Fig. 4.
5. Remove the brake hose retaining clip (3) from the hose mounting bracket.
6. Remove the hose from the mounting bracket.
7. Remove the brake hose fitting bolt (1) from the brake caliper, Fig. 5.
8. Remove the copper brake hose gaskets (2) from the brake hose (3), and discard the copper brake hose gaskets.
9. Cap or plug the opening in the brake caliper and the brake hose (3) to prevent fluid loss and contamination.
10. Reverse procedure to install, noting the following:
  a. Torque brake hose assembly to the brake caliper to 35 ft. lbs.
  b. Torque brake pipe fitting to 15 ft. lbs.

Fig. 1 Front brake pipe fitting replacement

Fig. 2 Front brake hose bracket bolt

Fig. 3 Front brake hose fitting bolt replacement

Fig. 4 Rear brake pipe fitting replacement

Fig. 5 Rear brake hose fitting bolt replacement

    Brake Hydraulic Systems Drain, Refill & Bleed
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    Brake Rotor Deglaze
    Caution: Whenever the brake rotor has been separated from the wheel bearing flange, clean any rust or foreign material from the mating surface of the rotor and flange with a suitabl ...

    See also:

    Chevrolet Cobalt Owners Manual. Driving at Night
    Night driving is more dangerous than day driving because some drivers are likely to be impaired — by alcohol or drugs, with night vision problems, or by fatigue. Night driving tips include: - Drive defensively. - Do not drink and drive. - Reduce headlamp glare by adjusting the inside rearv ...

    Chevrolet Cobalt Owners Manual

    Chevrolet Cobalt Service Manual


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