Chevrolet Cobalt Service & Repair Manual: Expansion Valve (TXV), Replace

1. Evacuate system as outlined under "Refrigerant Recovery" in "General Service" on main menu selection.
2. Reposition heater hoses for clearance.
3. Remove evaporator tube block to Thermal Expansion Valve (TXV) nut, Fig. 1.
4. Disconnect evaporator inlet and outlet tube block from TXV.
5. Remove evaporator inlet tube from outlet tube.
6. Remove and discard sealing washers. Cap off evaporator inlet and outlet tubes.
7. Remove TXV to evaporator nut.
8. Remove TXV from evaporator core.
9. Remove and discard TXV sealing washers.
10. Reverse procedure to install, noting the following:
  a. Install new sealing washers onto inlet and outlet tubes.
  b. Torque TXV hose fittings to 62 inch lbs.
  c. Torque TXV nut to 15 ft. lbs.

Fig. 1 Expansion Valve (TXV) replacement

    Evaporator Core, Replace
    The defroster door must be closed to allow clearance during defroster duct removal. 1. Evacuate system as outlined under "Refrigerant Recovery&q ...

    Heater Core, Replace
    1. Apply park brake. 2. Shift transmission into neutral. 3. Remove console shift lever bezel by carefully li ...

    See also:

    Chevrolet Cobalt Owners Manual. Where Are the Airbags?
    The driver's frontal airbag is in the middle of the steering wheel. The right front passenger's airbag is in the instrument panel on the passenger's side. Driver Side shown, Passenger Side similar If your vehicle has roof-rail airbags for the driver, right front passenger, and second row ...

    Chevrolet Cobalt Owners Manual

    Chevrolet Cobalt Service Manual


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